Position Objective:To develop and monitor a comprehensive Quality Assurance approach that encompasses the people, policies, and procedures involved in each stage of production: employee training, standard operating procedures, critical control points, sampling and analytical schedules, reporting systems, and review processes including quality specifications for ingredients and their traceability, through manufacturing processes and packaging, to finished feed delivery. This role will also require running farm trials to ensure that our feed quality is better than our competitors.
Tasks Include:- To ensure the product conforms to the company’s nutritional and physical specifications when the product is sold or delivered.
- To incorporate regulatory requirements and any third-party certification program requirements in place at the Company.
- To observe the quality of ingredients during receiving, monitoring the manufacturing process, and to evaluate the color and texture of finished feed in order to increase sales, optimize animal performance, and maximize profitsbased on specific market demands and the design of the animal production systems being served.
- To develop detailed SOPs that ensure a safe high-quality feed is manufactured and delivered to the customer. This should include SOPs for receiving and grinding ingredients, manufacturing feed, process control, batching, pelleting, packaging, labeling and delivering finished feed (such as ingredient sampling, finished feed sampling, particle size analysis and pellet quality determination).
- To ensure that employees receive training on standard operating procedures.
- To develop ingredient specification sheets that can be included as part of the purchasing process. Each ingredient specification sheet should include the ingredient definition, typical nutrient values, analytical reference methods, physical properties, basis for rejecting ingredients, and statements that address regulatory compliance.
- To identify important steps in each process and to define critical control points that must be monitored throughout the manufacturing process for evaluating product quality.
- To train the QA team to identify critical control points within the feed mill. However, critical control points can be expanded beyond hazards that have the potential to result in unsafe feed for animals to include monitoring all the processes that affect the total quality of the finished feed. Examples of critical control points within the manufacturing process may include testing ingredients for aflatoxins, scale certification, formula verification prior to batching, and moisture content of finished feeds.