Quality Control Inspections
Ensures that the process, methods and fabrication procedures are as per defined standards.
Establishes and prepares new procedures for the processes and submits the same for approval.
Checks on the Inspection Testing Plan (ITP) requirements before proceeding with the NDT.
Conducts the Raw Material Receipt Inspection, Packing and Paint Touch up Inspection, Pre-shipment and Final Inspection to ensure the fabricated materials conform to the company’s standards and customer’s specifications and requirements.
In close coordination with the Quality Inspectors, conducts coating inspection as and when required.
Checks and reports to Shop Floor Supervisor any deviation in the quality for rectification.
Maintains the latest revisions and keeps them updated.
Performs site inspection at Sub-contractor’s Shop as and when necessary.
Monitors whether the paint and its application comply with the company’s standards and customer’s requirements and specifications.
Measures the Dry Film Thickness (DFT) using the Elcometer.
Performs visual inspection of coating and other test like Adhesion Test or Dolly Test if required by the specification.
Conducts Receipt Inspections of all abrasives (steel shots, garnets, grits) paints, thinner etc. to determine its compliance with the given requirements and specifications.
Checks the incoming material against PO requirements.
Checks and reviews TC and batch certificates.
Surface Preparation Inspection
Checks the job Inspection Testing Plan (ITP) and coating inspection prior to actual inspection.
Checks the instrument calibration, blast cleanliness level and blast surface anchor profile by dial gauge.
Performs weather monitoring at regular intervals of four times a shift (temperature, dew point, humidity and climatic conditions).
Documentations and Record Keeping
Prepares Inspection Report and Non-Conformance Reports (if any) for submission to immediate head.
Issues Inspection Certification and Shipment Release Certificate after final inspection of the fabricated materials.
Maintains all records, documents and procedures up to date.
Assists all QA-related report preparations.
Health & Safety Environment
Enforces and observes properly the Personal Protective Equipment (PPE) such as hard hats, face masks and the like while inside the shop-floor.
Bachelor’s degree in Mechanical Engineering
Minimum of 5-8 years working experience as Quality Control Engineer for Incoming Materials, Welding and Painting in any Process Equipment or Heat Exchanger Industry.
Certification in CWI/CSWIP, ASNT Level II, NDT Course.
In-depth understanding of Engineering Drawings/Blueprints
Above Average Communication Skills (oral and written)
Must have good decision-making skills
High Degree of Flexibility and Team Player attitude
Proficient in MS Office Applications and other desktop utilities.
Should be conversant with AWS D1.1, AISC, SSPC Vol. 1 & Vol. II.
Must have the awareness in ISO Standards 9001, 18001, 14001, Quality System and all relevant codes in welding